DeGarmo's materials and processes in manufacturing / J.T. Black, Ronald A. Kohser.

By:

Black, J. Temple

Contributor(s):

Material type: Text

TextPublication details: Hoboken, NJ : Wiley, c2008.Edition: 10th edDescription: xvi. 1010 p. : ill. ; 29 cm. + 1 DVD (4 3/4 in.)ISBN:

9780470055120 (alk. paper)
047005512X (alk. paper)

Other title:

Materials and processes in manufacturing

Subject(s):

DDC classification:

670 BLA

Holdings
Item type	Current library	Call number	Copy number	Status	Date due	Barcode
Standard Loan	Moylish Library Main Collection	670 BLA (Browse shelf(Opens below))	1	Available		39002100358572
Standard Loan	Moylish Library Main Collection	670 BLA (Browse shelf(Opens below))	2	Available		39002100358549

Enhanced descriptions from Syndetics:

DeGarmo's Materials and Processes in Manufacturing, 10e continues the tradition by presenting a solid introduction to the fundamentals of manufacturing along with the most up-to-date information. In order to make the concepts easier to understand, a variety of engineering materials are discussed as well as their properties and means of modifying them. Manufacturing processes and the concepts dealing with producing quality products are also covered.

Rev. of: Materials and processes in manufacturing / E. Paul DeGarmo, J. T. Black, Ronald A. Kohser. 1997.

Includes index.

Table of contents provided by Syndetics

Preface (p. vii)
Chapter 1 Introduction to DeGarmo's Materials and Processes in Manufacturing (p. 1)
1.1 Materials, Manufacturing, and the Standard of Living (p. 1)
1.2 Manufacturing and Production Systems (p. 3)
Case Study: Famous Manufacturing Engineers (p. 27)
Chapter 2 Properties of Materials (p. 28)
2.1 Introduction (p. 28)
2.2 Static Properties (p. 30)
2.3 Dynamic Properties (p. 42)
2.4 Temperature Effects (Both High and Low) (p. 47)
2.5 Machinability, Formability, and Weldability (p. 50)
2.6 Fracture Toughness and the Fracture Mechanics Approach (p. 50)
2.7 Physical Properties (p. 52)
2.8 Testing Standards and Concerns (p. 53)
Case Study: Separation of Mixed Materials (p. 55)
Chapter 3 Nature of Metals and Alloys (p. 56)
3.1 Structure-Property-Processing-Performance Relationships (p. 56)
3.2 The Structure of Atoms (p. 57)
3.3 Atomic Bonding (p. 57)
3.4 Secondary Bonds (p. 59)
3.5 Atom Arrangements in Materials (p. 59)
3.6 Crystal Structures of Metals (p. 59)
3.7 Development of a Grain Structure (p. 61)
3.8 Elastic Deformation (p. 62)
3.9 Plastic Deformation (p. 63)
3.10 Dislocation Theory of Slippage (p. 64)
3.11 Strain Hardening or Work Hardening (p. 64)
3.12 Plastic Deformation in Polycrystalline Metals (p. 65)
3.13 Grain Shape and Anisotropic Properties (p. 66)
3.14 Fracture of Metals (p. 66)
3.15 Cold Working, Recrystallization, and Hot Working (p. 66)
3.16 Grain Growth (p. 68)
3.17 Alloys and Alloy Types (p. 68)
3.18 Atomic Structure and Electrical Properties (p. 68)
Chapter 4 Equilibrium Phase Diagrams and the Iron-Carbon System (p. 71)
4.1 Introduction (p. 71)
4.2 Phases (p. 71)
4.3 Equilibrium Phase Diagrams (p. 71)
4.4 Iron-Carbon Equilibrium Diagram (p. 79)
4.5 Steels and the Simplified Iron-Carbon Diagram (p. 80)
4.6 Cast Irons (p. 82)
Case Study: The Blacksmith Anvils (p. 88)
Chapter 5 Heat Treatment (p. 89)
5.1 Introduction (p. 89)
5.2 Processing Heat Treatments (p. 89)
5.3 Heat Treatments Used to Increase Strength (p. 92)
5.4 Strengthening Heat Treatments for Nonferrous Metals (p. 93)
5.5 Strengthening Heat Treatments for Steel (p. 96)
5.6 Surface Hardening of Steel (p. 109)
5.7 Furnaces (p. 112)
5.8 Heat Treatment and Energy (p. 114)
Case Study: A Carpenter's Claw Hammer (p. 116)
Chapter 6 Ferrous Metals and Alloys (p. 118)
6.1 Introduction to History-Dependent Materials (p. 118)
6.2 Ferrous Metals (p. 118)
6.3 Iron (p. 119)
6.4 Steel (p. 120)
6.5 Stainless Steels (p. 132)
6.6 Tool Steels (p. 134)
6.7 Alloy Cast Steels and Irons (p. 136)
Case Study: Interior Tub of a Top-Loading Washing Machine (p. 138)
Chapter 7 Nonferrous Metals and Alloys (p. 139)
7.1 Introduction (p. 139)
7.2 Copper and Copper Alloys (p. 140)
7.3 Aluminum and Aluminum Alloys (p. 144)
7.4 Magnesium and Magnesium Alloys (p. 152)
7.5 Zinc-Based Alloys (p. 154)
7.6 Titanium and Titanium Alloys (p. 155)
7.7 Nickel-Based Alloys (p. 157)
7.8 Superalloys and Other Metals Designed for High-Temperature Service (p. 157)
7.9 Lead and Tin, and Their Alloys (p. 158)
7.10 Some Lesser Known Metals and Alloys (p. 159)
7.11 Metallic Glasses (p. 159)
7.12 Graphite (p. 160)
Case Study: Nonsparking Wrench (p. 161)
Chapter 8 Nonmetallic Materials: Plastics, Elastomers, Ceramics, and Composites (p. 162)
8.1 Introduction (p. 162)
8.2 Plastics (p. 163)
8.3 Elastomers (p. 173)
8.4 Ceramics (p. 175)
8.5 Composite Materials (p. 182)
Case Study: Two-Wheel Dolly Handles (p. 194)
Chapter 9 Material Selection (p. 195)
9.1 Introduction (p. 195)
9.2 Material Selection and Manufacturing Processes (p. 197)
9.3 The Design Process (p. 199)
9.4 Procedures for Material Selection (p. 200)
9.5 Additional Factors to Consider (p. 203)
9.6 Consideration of the Manufacturing Process (p. 204)
9.7 Ultimate Objective (p. 205)
9.8 Materials Substitution (p. 207)
9.9 Effect of Product Liability on Materials Selection (p. 207)
9.10 Aids to Material Selection (p. 208)
Case Study: Material Selection (p. 212)
Chapter 10 Measurement and Inspection and Testing (p. 213)
10.1 Introduction (p. 213)
10.2 Standards of Measurement (p. 214)
10.3 Allowance and Tolerance (p. 220)
10.4 Inspection Methods for Measurement (p. 227)
10.5 Measuring Instruments (p. 229)
10.6 Vision Systems for Measurement (p. 238)
10.7 Coordinate Measuring Machines (p. 240)
10.8 Angle-Measuring Instruments (p. 240)
10.9 Gages for Attributes Measuring (p. 242)
10.10 Testing (p. 245)
10.11 Visual Inspection (p. 247)
10.12 Liquid Penetrant Inspection (p. 247)
10.13 Magnetic Particle Inspection (p. 248)
10.14 Ultrasonic Inspection (p. 250)
10.15 Radiography (p. 252)
10.16 Eddy-Current Testing (p. 253)
10.17 Acoustic Emission Monitoring (p. 255)
10.18 Other Methods of Nondestructive Testing and Inspection (p. 256)
10.19 Dormant versus Critical Flaws (p. 257)
Case Study: Measuring An Angle (p. 261)
Chapter 11 Fundamentals of Casting (p. 262)
11.1 Introduction to Materials Processing (p. 262)
11.2 Introduction to Casting (p. 263)
11.3 Casting Terminology (p. 265)
11.4 The Solidification Process (p. 266)
11.5 Patterns (p. 276)
11.6 Design Considerations in Castings (p. 278)
11.7 The Casting Industry (p. 280)
Case Study: The Cast Oil-Field Fitting (p. 282)
Chapter 12 Expendable-Mold Casting Processes (p. 283)
12.1 Introduction (p. 283)
12.2 Sand Casting (p. 283)
12.3 Cores and Core Making (p. 298)
12.4 Other Expendable-Mold Processes with Multiple-Use Patterns (p. 302)
12.5 Expendable-Mold Processes Using Single-Use Patterns (p. 304)
12.6 Shakeout, Cleaning, and Finishing (p. 310)
12.7 Summary (p. 310)
Case Study: Movable and Fixed Jaw Pieces for a Heavy-Duty Bench Vise (p. 312)
Chapter 13 Multiple-Use-Mold Casting Processes (p. 313)
13.1 Introduction (p. 313)
13.2 Permanent-Mold Casting (p. 313)
13.3 Die Casting (p. 316)
13.4 Squeeze Casting and Semisolid Casting (p. 320)
13.5 Centrifugal Casting (p. 322)
13.6 Continuous Casting (p. 324)
13.7 Melting (p. 325)
13.8 Pouring Practice (p. 328)
13.9 Cleaning, Finishing, and Heat Treating of Castings (p. 329)
13.10 Automation in Foundry Operations (p. 330)
13.11 Process Selection (p. 330)
Case Study: Baseplate for a Household Steam Iron (p. 333)
Chapter 14 Fabrication of Plastics, Ceramics, and Composites (p. 334)
14.1 Introduction (p. 334)
14.2 Fabrication of Plastics (p. 334)
14.3 Processing of Rubber and Elastomers (p. 346)
14.4 Processing of Ceramics (p. 347)
14.5 Fabrication of Composite Materials (p. 351)
Case Study: Fabrication of Lavatory Wash Basins (p. 362)
Chapter 15 Fundamentals of Metal Forming (p. 363)
15.1 Introduction (p. 363)
15.2 Forming Processes: Independent Variables (p. 364)
15.3 Dependent Variables (p. 366)
15.4 Independent-Dependent Relationships (p. 366)
15.5 Process Modeling (p. 367)
15.6 General Parameters (p. 368)
15.7 Friction and Lubrication under Metalworking Conditions (p. 369)
15.8 Temperature Concerns (p. 371)
Case Study: Repairs to a Damaged Propeller (p. 380)
Chapter 16 Bulk Forming Processes (p. 381)
16.1 Introduction (p. 381)
16.2 Classification of Deformation Processes (p. 381)
16.3 Bulk Deformation Processes (p. 382)
16.4 Rolling (p. 382)
16.5 Forging (p. 389)
16.6 Extrusion (p. 401)
16.7 Wire, Rod, and Tube Drawing (p. 406)
16.8 Cold Forming, Cold Forging, and Impact Extrusion (p. 409)
16.9 Piercing (p. 413)
16.10 Other Squeezing Processes (p. 414)
16.11 Surface Improvement by Deformation Processing (p. 416)
Case Study: Handle and Body of a Large Ratchet Wrench (p. 420)
Chapter 17 Sheet-Forming Processes (p. 421)
17.1 Introduction (p. 421)
17.2 Shearing Operations (p. 421)
17.3 Bending (p. 430)
17.4 Drawing and Stretching Processes (p. 437)
17.5 Alternative Methods of Producing Sheet-Type Products (p. 451)
17.6 Pipe Welding (p. 451)
17.7 Presses (p. 452)
Case Study: Fabrication of a One-Piece Brass Flashlight Case (p. 459)
Chapter 18 Powder Metallurgy (p. 460)
18.1 Introduction (p. 460)
18.2 The Basic Process (p. 461)
18.3 Powder Manufacture (p. 461)
18.4 Rapidly Solidified Powder (Microcrystalline and Amorphous) (p. 463)
18.5 Powder Testing and Evaluation (p. 463)
18.6 Powder Mixing and Blending (p. 463)
18.7 Compacting (p. 464)
18.8 Sintering (p. 468)
18.9 Hot-Isostatic Pressing (p. 469)
18.10 Other Techniques to Produce High-Density P/M Products (p. 470)
18.11 Metal Injection Molding (MIM) or Powder Injection Molding (PIM) (p. 471)
18.12 Secondary Operations (p. 473)
18.13 Properties of P/M Products (p. 475)
18.14 Design of Powder Metallurgy Parts (p. 476)
18.15 Powder Metallurgy Products (p. 478)
18.16 Advantages and Disadvantages of Powder Metallurgy (p. 478)
18.17 Process Summary (p. 480)
Case Study: Impeller for an Automobile Water Pump (p. 483)
Chapter 19 Electronic Electrochemical Chemical and Thermal Machining Processes (p. 484)
19.1 Introduction (p. 484)
19.2 Chemical Machining Processes (p. 485)
19.3 Electrochemical Machining Processes (p. 504)
19.4 Electrical Discharge Machining (p. 510)
Case Study: Fire Extinguisher Pressure Gage (p. 522)
Chapter 20 Fundamentals of Machining/Orthogonal Machining (p. 523)
20.1 Introduction (p. 523)
20.2 Fundamentals (p. 524)
20.3 Energy and Power in Machining (p. 533)
20.4 Orthogonal Machining (Two Forces) (p. 538)
20.5 Merchant's Model (p. 542)
20.6 Mechanics of Machining (Statics) (p. 543)
20.7 Shear Strain [Gamma] and Shear Front Angle [phi] (p. 545)
20.8 Mechanics of Machining (Dynamics) (p. 547)
20.9 Summary (p. 556)
Case Study: Orthogonal Plate Machining Experiment at Auburn University (p. 559)
Chapter 21 Cutting Tools for Machining (p. 560)
21.1 Introduction (p. 560)
21.2 Cutting-Tool Materials (p. 565)
21.3 Tool Geometry (p. 577)
21.4 Tool Coating Processes (p. 578)
21.5 Tool Failure and Tool Life (p. 582)
21.6 Flank Wear (p. 583)
21.7 Economics of Machining (p. 588)
21.8 Cutting Fluids (p. 591)
Case Study: Comparing Tool Materials Based on Tool Life (p. 597)
Chapter 22 Turning and Boring Processes (p. 598)
22.1 Introduction (p. 598)
22.2 Fundamentals of Turning, Boring, and Facing Turning (p. 600)
22.3 Lathe Design and Terminology (p. 607)
22.4 Cutting Tools for Lathes (p. 614)
22.5 Workholding in Lathes (p. 619)
Case Study: Estimating the Machining Time for Turning (p. 627)
Chapter 23 Drilling and Related Hole-Making Processes (p. 628)
23.1 Introduction (p. 628)
23.2 Fundamentals of the Drilling Process (p. 629)
23.3 Types of Drills (p. 631)
23.4 Tool Holders for Drills (p. 643)
23.5 Workholding for Drilling (p. 645)
23.6 Machine Tools for Drilling (p. 645)
23.7 Cutting Fluids for Drilling (p. 649)
23.8 Counterboring, Countersinking, and Spot Facing (p. 650)
23.9 Reaming (p. 651)
Case Study: Bolt-down Leg on a Casting (p. 655)
Chapter 24 Milling (p. 656)
24.1 Introduction (p. 656)
24.2 Fundamentals of Milling Processes (p. 656)
24.3 Milling Tools and Cutters (p. 663)
24.4 Machines for Milling (p. 669)
Case Study: HSS versus Tungsten Carbide Milling (p. 676)
Chapter 25 Workholding Devices for Machine Tools (p. 677)
25.1 Introduction (p. 677)
25.2 Conventional Fixture Design (p. 677)
25.3 Design Steps (p. 680)
25.4 Clamping Considerations (p. 682)
25.5 Chip Disposal (p. 683)
25.6 Unloading and Loading Time (p. 684)
25.7 Example of Jig Design (p. 684)
25.8 Types of Jigs (p. 686)
25.9 Conventional Fixtures (p. 688)
25.10 Modular Fixturing (p. 690)
25.11 Setup and Changeover (p. 691)
25.12 Clamps (p. 694)
25.13 Other Workholding Devices (p. 694)
25.14 Economic Justification of Jigs and Fixtures (p. 698)
Case Study: Fixture versus No Fixture in Milling (p. 701)
Chapter 26 Numerical Control (NC) and the A(4) Level of Automation (p. 702)
26.1 Introduction (p. 702)
26.2 Basic Principles of Numerical Control (p. 710)
26.3 Machining Center Features and Trends (p. 721)
26.4 Ultra-High-Speed Machining Centers (UHSMCs) (p. 725)
26.5 Summary (p. 726)
Case Study: Process Planning for the MfE (p. 730)
Chapter 27 Other Machining Processes (p. 731)
27.1 Introduction (p. 731)
27.2 Introduction to Shaping and Planing (p. 731)
27.3 Introduction to Broaching (p. 736)
27.4 Fundamentals of Broaching (p. 737)
27.5 Broaching Machines (p. 742)
27.6 Introduction to Sawing (p. 743)
27.7 Introduction to Filing (p. 751)
Case Study: Cost Estimating-Planing vs. Milling (p. 755)
Chapter 28 Abrasive Machining Processes (p. 756)
28.1 Introduction (p. 756)
28.2 Abrasives (p. 757)
28.3 Grinding Wheel Structure and Grade (p. 763)
28.4 Grinding Wheel Identification (p. 767)
28.5 Grinding Machines (p. 771)
28.6 Honing (p. 780)
28.7 Superfinishing (p. 781)
28.8 Free Abrasives (p. 783)
Case Study: Overhead Crane Installation (p. 789)
Chapter 29 Thread and Gear Manufacturing (p. 790)
29.1 Introduction (p. 790)
29.2 Thread Making (p. 795)
29.3 Internal Thread Cutting-Tapping (p. 798)
29.4 Thread Milling (p. 803)
29.5 Thread Grinding (p. 805)
29.6 Thread Rolling (p. 805)
29.7 Gear Making (p. 808)
29.8 Gear Types (p. 811)
29.9 Gear Manufacturing (p. 812)
29.10 Machining of Gears (p. 813)
29.11 Gear Finishing (p. 821)
29.12 Gear Inspection (p. 823)
Case Study: Bevel Gear for a Riding Lawn Mower (p. 826)
Chapter 30 Fundamentals of Joining (p. 827)
30.1 Introduction to Consolidation Processes (p. 827)
30.2 Classification of Welding and Thermal Cutting Processes (p. 828)
30.3 Some Common Concerns (p. 828)
30.4 Types of Fusion Welds and Types of Joints (p. 829)
30.5 Design Considerations (p. 832)
30.6 Heat Effects (p. 832)
30.7 Weldability or Joinability (p. 839)
30.8 Summary (p. 840)
Chapter 31 Gas Flame and Arc Processes (p. 842)
31.1 Oxyfuel-Gas Welding (p. 842)
31.2 Oxygen Torch Cutting (p. 846)
31.3 Flame Straightening (p. 848)
31.4 Arc Welding (p. 849)
31.5 Consumable-Electrode Arc Welding (p. 851)
31.6 Nonconsumable-Electrode Arc Welding (p. 859)
31.7 Welding Equipment (p. 864)
31.8 Arc Cutting (p. 865)
31.9 Metallurgical and Heat Effects in Thermal Cutting (p. 867)
Case Study: Bicycle Frame Construction and Repair (p. 870)
Chapter 32 Resistance and Solid-State Welding Processes (p. 871)
32.1 Introduction (p. 871)
32.2 Theory of Resistance Welding (p. 871)
32.3 Resistance Welding Processes (p. 874)
32.4 Advantages and Limitations of Resistance Welding (p. 879)
32.5 Solid-State Welding Processes (p. 879)
Case Study: Field Repair to a Power Transformer (p. 888)
Chapter 33 Other Welding Processes, Brazing and Soldering (p. 889)
33.1 Introduction (p. 889)
33.2 Other Welding and Cutting Processes (p. 889)
33.3 Surface Modification by Welding-Related Processes (p. 898)
33.4 Brazing (p. 901)
33.5 Soldering (p. 909)
Chapter 34 Adhesive Bonding, Mechanical Fastening, and Joining of Nonmetals (p. 915)
34.1 Adhesive Bonding (p. 915)
34.2 Mechanical Fastening (p. 924)
34.3 Joining of Plastics (p. 927)
34.4 Joining of Ceramics and Glass (p. 929)
34.5 Joining of Composites (p. 929)
Case Study: Golf Club Heads with Insert (p. 932)
Chapter 35 Surface Engineering (p. 933)
35.1 Introduction (p. 933)
35.2 Mechanical Cleaning and Finishing Blast Cleaning (p. 940)
35.3 Chemical Cleaning (p. 946)
35.4 Coatings (p. 948)
35.5 Vaporized Metal Coatings (p. 958)
35.6 Clad Materials (p. 958)
35.7 Textured Surfaces (p. 959)
35.8 Coil-Coated Sheets (p. 959)
35.9 Edge Finishing and Burrs (p. 959)
35.10 Surface Integrity (p. 961)
Case Study: Dana Lynn's Fatigue Lesson (p. 968)
Chapter 36 Quality Engineering (p. 969)
36.1 Introduction (p. 969)
36.2 Determining Process Capability (p. 970)
36.3 Inspection to Control Quality (p. 981)
36.4 Process Capability Determination from Control Chart Data (p. 985)
36.5 Determining Causes for Problems in Quality (p. 986)
36.6 Summary (p. 996)
Case Study: Boring QC Chart Blunders (p. 1000)
Chapter 37 Manufacturing Automation (web-based chapter) (www.wiley.com/college/DeGarmo)
Chapter 38 The Enterprise (web-based chapter) (www.wiley.com/college/DeGarmo)
Chapter 39 Rapid Prototyping, Tooling And Fabrication (web-based chapter) (www.wiley.com/college/DeGarmo)
Selected References for Additional Study (web-based)
Index (p. 1001)

Author notes provided by Syndetics

J.T. Black received his Ph.D. from Mechanical and Industrial Engineering, University of Illinois, Urbana in 1969, an M.S. in Industrial Engineering from West Virginia University in 1963 and his B.S. in Industrial Engineering, Lehigh University in 1960. JT. is Professor Emeritus from Industrial and Systems Engineering in the Samuel Ginn College of Engineering at Auburn University. He was the Chairman and a Professor of Industrial and Systems Engineering at The University of Alabama-Huntsville He also taught at The Ohio State University, the University of Rhode Island, the University of Vermont, the University of Illinois and West Virginia University. JT. is a Fellow in the American Society of Mechanical Engineers, the Institute of Industrial Engineering and the Society of Manufacturing Engineers. J loves to write music (mostly down home country) and Poetry. Co-authoring with Ron Kohser makes this book a success, just as picking his doubles partner in tennis has given him #1 doubles ranking for 65 years olds in the State of Alabama.

Ron Kohser received his Ph.D. from the Lehigh University Institute for Metal Forming in 1975. Ron is currently in his 32nd year on the faculty of the University of Missouri-Rolla, where he is a Professor of Metallurgical Engineering and Dean's Teaching Scholar. While maintaining a full commitment to classroom instruction, he has served as department chair and Associate Dean for Undergraduate Instruction. He currently teaches courses in metallurgy for Engineers, Introduction to Manufacturing academic responsibilities, Ron and h is wife Barb operate a Miner Indulgence, a bed-and-breakfast in Rolla, Missouri.